Xinxiang Doing Renewable Energy Equipment Co., LtdScrap tire pyrolysis equipment product introduction
Scrap tire pyrolysis equipment
Scrap tire pyrolysis equipment is also called scrap tire pyrolysis plant; it is a machine recycles waste tire. Compared with other methods to recycle the scrap tire the final product of the scrap tire pyrolysis equipment is fuel oil and carbon black and some syngas. Both the fuel oil and carbon black are important and common energy nowadays. In other words the Scrap tire pyrolysis equipment is a Scrap tire recycling equipment.
During the scrap tire pyrolysis process, the scrap tire will be heated to about 500 Celsius in the absence of the Oxygen. In that atmosphere the scrap tires will break down. The large molecules will condensed into oil type fuel the molecules that are too small to condense will be scrubbed and the end product is a gaseous fuel similar to Propane or Natural gas (syngas) then the other left product in the reactor are steel wire and carbon black.The product yields of the Scrap tire pyrolysis equipment are as following: 45-50% heavy oil(can be further refined), 30-35% carbon black(can be made into a coal like fuel), 10-15% steel wire,10%-15% syngas (will be fed back to the the burner to heat the reactor)
Then the pyrolysis technology in domestic now can deal with the oil gas perfectly, the largest output of from the process using tire as the feedstock will be Tire Derived Fuel(TDF) this oil can be burned for certain purposes such as heating oil. The heavy oil can be used in large industrial burners, boilers, such as power stations, steel, cement factory and so on.
According to the final product and price of the raw material and final productof the Scrap tire pyrolysis plant the scrap tire pyrolysis plant will be very profitable take the 10T capacity for example:
No. | Item | Cost of Per Batch |
1 | 10 tons of waste tires | 10T*USD 236/T=USD2360 |
2 | 0.4 tons of coal | 0.4T*USD126 /T=USD50.4 |
3 | Water and electricity | 200*USD0.16=USD32 |
4 | Workers Salary | 4*USD16=USD64 |
5 | Total Cost | USD2506.4 |
NO. | Item | Income |
1 | Crude Oil | 10T*45%*USD709=USD3190.5 |
2 | Carbon Black | 10T*35%*USD82=USD287 |
3 | Steel Wire | 10T*13%*USD34=USD450 |
4 | Gross Profit | USD3927.5 |
5 | Daily Net Profit | USD3927.5-USD2506.4=USD1421.1 |
6 | Monthly Net Profit | USD1421.1*25=USD35527.5 |
7 | Yearly Net Profit | USD35527.5*10=USD 355275 |
| Technical parameter of scrap tire pyrolysis equipment | ||||
|---|---|---|---|---|
| Items | Contents | |||
| 1 | Equipment type | DY-1-6 | DY-1-8 | DY-1-10 |
| 2 | Raw material | scrap tyre, waste plastic, waste rubber, | ||
| 3 | Structural form | Horizontal rotation | Horizontal rotation | Horizontal rotation |
| 4 | 24-hour Capacity | 6 ton | 8 ton | 10 ton |
| 5 | Oil yield | 2.7-3.3ton | 3.6 -4.4ton | 4.5 -5.5ton |
| 6 | Operating pressure | Normal | Normal | Normal |
| 7 | Material of pyrolysis Reactor | Q245R | Q245R | Q245R |
| 8 | Thickness of pyrolysis Reactor | 16mm | 16mm | 16mm |
| 9 | Rotate speed of pyrolysis Reactor | 0.4turn/minute | 0.4turn/minute | 0.4turn/minute |
| 10 | Total power | 19KW | 19KW | 19KW |
| 11 | Mode of cooling | Water cooling | Water cooling | Water cooling |
| 12 | Cooling area of condenser | 100sqm | 100sqm | 100sqm |
| 13 | Kind of transmission | Internal gear drive | Internal gear drive | Internal gear drive |
| 14 | Noise dB(A) | ≤85 | ≤85 | ≤85 |
| 15 | Size of Reactor(D×L) | 2200×6000 | 2200×6600 | 2600×6600 |
| 16 | Working form | Intermittent operation | Intermittent operation | Intermittent operation |
| 17 | Delivery time | 20days | 20days | 20days |
| 18 | Weight | 27T | 30T | 35T |
Pyrolysis oil appliaction
Hot water boiler
Fuel pump
Industrial boiler
Brick factory
Steel mills
Glass factory
