Pyrolysis Plant FAQ /Technology

FAQ of pyrolysis plant / DATE:2012-7-13

Yes, we introduce tyre pyrolysis plant in the following aspects.
1.Overview of pyrolysis plant
The whole pyrolysis system is composed by 13 parts, which are reactor, transmission device, catalytic chamber, cooling tube, heavy tank, oil-water separator, condenser, light oil tank, safety device, vacuum system, dedusting system, draft fan, chimney.
The two keys of pyrolysis plant are reactor and cooling system.
Reactor directly decides the machine''s safety and service life. It is made by welded steel plate. So the quality of welding will have a direct impact on safety and service life. Therefore, we use automatic welding machine, X rays detection and heating treatment which will not only guarantee the quality of welding but also greatly improve working efficiency.
For cooling systems, there are two steps. Cooling pipe is the first step. The second is condenser. We have three condensers. And there are 57 pipes in one condenser. Diameter is 48mm for one small pipe. The heat exchanging area is about 13square meters for one condenser. So the total cooling area is about 40 square meters, which will guarantee you a high oil yield.
2.Main features :
 Safety:
A  With an auto welding machine for the reactor, it can not only greatly improve working efficiency but also guarantee the quality of welding seam, thus avoid explosion caused by gas leak.
B  Professional heating treatment and x-ray detection chamber are especially for welding.
C  Vacuum system will prevent oil gas from  going back to reactor and causing accident.
D  Professional thermometer, pressure gauge and safety valve.
E  It is dangerous to burn exhaust gas(C1 to C4) without any safety measures. In our process, it is transferred first through the safety device and a safety burning air muzzle. Before burning, we should ensure the safety of production.
 Environment friendly:
 
A  Well water dedusting system can avoid black smoke.
B  The exhaust gas will be recycled for heating reactor, no gas pollution
C  Every junction of the reactor is in good sealing situation with professional sealing material.
 Long service life:
A  Material: Q245R special steel plate ,thickness 14mm.
B  Welding: Automatic welding machine with heating treatment and x-ray detection will prolong the service life of reactor to the max.
C  The service life of the reactor will be 8 -10 years
 Energy saving:
A  Well sealing for heating system , no gas leak and saving fuel.
B  The exhaust gas will be recycled for reactor heating.
3.Technical parameter 

  

Technical parameter of DOING Pyrolysis Equipment

 

 

Items

Contents

1

Equipment type

DY-1-6

DY-1-8

DY-1-10

2

Raw material

tires/Plastic

tires/Plastic

tires/Plastic

3

Structural form

Horizontal rotation

Horizontal rotation

Horizontal rotation

4

24-hour Capacity

6 ton

8 ton

10 ton

5

Oil yield

2.7ton

3.6 ton

4.5 ton

6

Operating pressure

Normal

Normal

Normal

7

Material of Reactor

Q245R

Q245R

Q245R

8

Thickness of Reactor

14mm

14mm

16mm

9

Rotate speed of Reactor

0.4turn/minute

0.4turn/minute

0.4turn/minute

10

Total power

12KW

12KW

23.5KW

11

Mode of cooling

Water cooling

Water cooling

Water cooling

12

Cooling area of condenser

40sqm

40sqm

65sqm

13

Kind of transmission

Internal gear drive

Internal gear drive

Internal gear drive

14

Noise dB(A)

≤85

≤85

≤85

15

Size of Reactor(D×L)

2200×6000

2200×6600

2600×6600

16

Working form

Intermittent operation

Intermittent operation

Intermittent operation

17

Delivery time

20days

20days

20days

18

Weight

27T

35T

45T


 


 

 

 

 

 

 

 

 

 

 

 

 

 

 

 



4.Detailed Product Description
A  raw material:plastic/tires
B  product:tire oil,carbon black,tire steel wire
C  dedusting system
D  professional safe device 

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